Validation Of Simulation Software

The casting simulation has been validated against live video X-Ray, demonstrating its effectiveness in the foundry. This process is crucial for foundry consultants and metal casting consultants who rely on solidification analysis to optimize metal casting operations.

Frame to Frame Comparison of Simulation to X-Ray Images

Black and white image showing a time-lapse of a bright explosion or light burst.

Colored fluid dynamics simulation around a rectangular object in a channel.

At 0.74s

Black and white thermal image showing an animal in motion, timestamped 0.74 seconds.

Colorful fluid simulation showing flow dynamics within a rectangular container.

At 1.0s

Black and white abstract image with geometric shapes and shadows.

Fluid dynamics simulation showing airflow patterns in a duct system.

Filling Simulation of a C355 Investment Casting

Notice that in the context of casting simulation, the velocity after the filter is controlled and does not exceed 0.5m/s, which is critical for foundries to ensure optimal solidification analysis, as advised by a foundry consultant or a metal casting consultant.

3D thermal simulation of a mechanical component showing wall temperature distribution.

Shell temperature with full radiative heat transfer. Ensuring accurate solidification conditions.

Thermal simulation showing wall temperature distribution of a mechanical part over time.

Sectioned view showing shell temperature in the cavity.

3D simulation showing dendrite arm spacing in a casting over time.

Utilising chemistry based solidification analysis, both dendrite arm spacing and as cast mechanical properties can be predicted and optimised.

We can produce 3D maps of regions SDAS.

Video

mechanical pump in molten aluminium.

We have experience of modelling a huge range of unusual processes and procedures across the casting industry.

Vacuum Filling of test bar mould

Accurately modelled using true vacuum pressure. Particles represent oxide surface of molten metal.

filling of test bar mould (sand)

high pressure die casting

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